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Do-It-Yourself self-locking turnout motor

The idea of building self-made turnout motor arised when I had to buy 12 expensive Märklin turnout motors. I had these simple motors already unused and this idea was to use these motors. These are suitable for Märklin's under table kits 7548 for K-track. The construction has proven to be very reliable and there has been hardly any problems. The drawings of the parts are here in PDF-format. But if the motors are not already there, there is no point to buy them as they cost about as much as "real" turnout motors.

The working principle is a short wire, which moves with the flange along an arc. The other end of the wire moves in the turnout along a line, and when this wire has a suitable tension, it allways tends to move to the end positions. The operating voltage is adjusted so,that the motor moves from the other end to the other. This same principle is used in Märklin's own under table kits. The oval opening in the motor support limits the movement and there is no stress to the turnout. The motor is fixed to the support simply with ZAP glue.

The lenght of the wire depends of the thickness of the table. To achieve the suitable tension force, shorter wire should be thinner. Suitable wire thickness is 0,5mm - 1,0mm.

Installation is done with Märklin's under table kit.

Turnout motor under the table.

The wire should be left too long at first and then cut down after installation.

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Electric schema comes later...